Hi Todd,
I don’t usually engrave much, but I can show/explain to you how my workflow will be when I make images.
The biggest problem, in my eyes, is the material we engrave on. Roughly speaking, the harder the material, the better the result. But, we have to take what we have and it is usually relatively soft birch plywood.
The image itself often needs to be adjusted and cropped a bit, raising the contrasts is the most used improvement we use, to make the finished product more crisp. I do this in LightBurn, right after the book, the same applies to cropping. Here I draw a shape that the image should have and use “apply mask to image” and then “flatten image mask”, if the result suits me.
Now I have to choose which image mode I want to use. If I don’t know it, I have to test it. For that, I use a small clip of the photo and test the different modes. I write the results on a piece of paper with the numbers I used during the test. When I have found the mode(s) that look best, I move on to the next step.
Now I try to change the resolution, speed and power until it looks good, everything has to be written down otherwise we can’t remember it in the end. Sometimes I print it together with the test on the material I use.
When it comes to the resolution, we have to be aware that our laser beam makes a point that is approx. 0.075 mm plus or minus. It causes problems to choose a resolution that is too high as the laser points just overlap each other and burn the material without improving the image quality.
Birch wood tends to give very light results, some pre-treat the wood with a soda solution or similar, others try with more power. In my test examples, the most dark areas are just embossed deeper into the wood, so this is not the path I want to go. I think the more experienced image laser engravers process their originals much more before they start playing with the laser settings.
My best recommendation would be to experiment as much as possible and gather experience, it is very interesting and gives the best results, because it is your own machine and your own material that you work with.
In the test image you can see tests with all image modes, then in the bottom 2 rows, there are “Javist” and “Stucki”, both with 250mm/s 11.5% max power and 8.75 min power and a line spacing of 0.067mm which corresponds to 379 DPI.
I hope this can help you get started with your image engraving, enjoy the tests.
(the settings in the last picture are not the settings from the finished picture itself, They are like I wrote a little earlier.)