Fill + Line producing different results from separate layers

Hi. Thanks for all the help on this forum. I have come across an odd issue that has me confused. I am using 3/32" cherry wood for this, the product is 1.5" x 5.5"

. When I was testing fill/line as a multi layer, the vector line is cutting through the wood in the corners of the letters. I then duplicated the text, set one as a fill layer & one as a line layer. Now it does not burn through, I can even turn up the power on the line layer now.

Fill 600 mm/s power 10%
Line 400 mm/s power 5%.
with the line as a separate layer, I’ve turned the max power up to 12% with now issue.

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