Was the cut made focused into the center of the material as implied in the diagram? If so, here’s my take on what I think is happening.
You might want to read a previous post from me that describes what I’ve recently discovered about cutting foam:
- The center portion of the foam is sharp and vertical with the paper walls because that’s where you focused the beam. The center portion is vaporized and leaves a small kerf.
- The parts that are retracted are due to the unfocused beam not vaporizing but rather melting the foam. This causes those areas to retract.
- The top and bottom paper layers don’t retract in the same way so are cut relatively cleanly and with little kerf.
- I’m a little surprised that the bottom portion of the foam near the paper is not further retracted… as to have a wider kerf at bottom. I suspect what’s happening is that the paper below is somehow insulating the foam or perhaps acting as a heat sink to reduce melting. Or maybe just due to adhesion the foam doesn’t pull away as much.
Overall, I would have guessed this was a 2 pass cut but I think my explanation could work.