# Laser cut is oval - mistake or ok?

**URL:** <https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457>\
**Category:** Community Laser Talk\
**Tags:** request\
**Created:** [February 7, 2026, 3:54pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457 "2026-02-07T15:54:08Z")\
**Posts on this page:** 10\
**Page:** 1

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**Author:** ![Relleumdesign](https://forum.lightburnsoftware.com/letter_avatar_proxy/v4/letter/r/47e85d/32.png) [@Relleumdesign](https://forum.lightburnsoftware.com/u/Relleumdesign)\
**Post date:** [February 7, 2026, 3:54pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/1 "2026-02-07T15:54:08Z")

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Hi,

I’m currently fumbling around with my yet unused 100W cutting laser.

I mounted a carrier for laser diodes and a vac hose, therefore I had to turn the nozzle for 180°:

 ![IMG_3205](https://forum.lightburnsoftware.com/uploads/default/original/3X/9/f/9fe8e5df84814feea9d7efa0bd9ae57040771744.jpeg)

The air assist inlet is now at the back side, was in front. Therefore the vertical nozzle position changed for 1/2 the thread inclination…this should only affect the z laser focus afaik?

First check showed that the laser cut is oval - what happened?

Did I disasjust something…can’t imagine where as the laser beam should be round at all times.

Is it a manufacturing fault? A mirror not plane?

I tried this tiny screw in the nozzle without visible change…what is it for? I assume it holds the optics inside?

 ![IMG_3211](https://forum.lightburnsoftware.com/uploads/default/original/3X/d/d/dd68b98854c9c744c7573084105b7483a9b0f362.jpeg)

Havn’t found the correct focus yet, pic just for demonstration.

Cheers,

Dirk

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<div class="post-metadata">

**Author:** ![Relleumdesign](https://forum.lightburnsoftware.com/letter_avatar_proxy/v4/letter/r/47e85d/32.png) [@Relleumdesign](https://forum.lightburnsoftware.com/u/Relleumdesign)\
**Post date:** [February 7, 2026, 4:44pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/2 "2026-02-07T16:44:26Z")

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Ooookay…beginners mistake, learnt a lot now: it was a manufacturer adjustment mistake.

After some thinking I got to the conclusion that it must be a question of focusing the beam to the lens. Too much out of center will produce a distortion in x or y.

So I fumbled around with a 5.5mm wrench, a pinpointed pliers and some chilling music. On both mirrors.

In the end it’s quite logic: swiveling the beam in y (middle mirror) will produce blurr in y, but it’s the trick to do it at the right mirror. A biiiiit to much and the beam is gone entirely.

You will have gone through that…

I assume this result is ok, not in focus, just the shape and almost no blurr:

 ![IMG_3212](https://forum.lightburnsoftware.com/uploads/default/original/3X/5/3/534ae5daaeda90e53e0d3f31fa1f766cc3e53811.jpeg)

It’s still a tiny little bit oval in 45° to x, but this might be a result of burning the paper?

Any recommendations?

Cheers,

Dirk

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**Author:** ![ednisley](https://forum.lightburnsoftware.com/user_avatar/forum.lightburnsoftware.com/ednisley/32/40455_2.png) [@ednisley](https://forum.lightburnsoftware.com/u/ednisley)\
**Post date:** [February 7, 2026, 5:49pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/3 "2026-02-07T17:49:37Z")

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> [@Relleumdesign](#):
>
> Any recommendations

For all pulsed measurements, set a manual power and pulse duration on the Ruida controller, so that you get a mark rather than torching the paper.

For a 6445 controller, I _think_ this works:

The Power button sets the pulse power. I generally use about 20%.

The pulse duration is (probably) at the Menu button, then `Functions` → `Laser Setting`:

- `Laser mode`: pick `Manual`
- `Laser time`: about 20 ms works for me

The values differ depending on the material and purpose; they will _definitely_ be different for your machine. The point is to have a repeatable pulse that doesn’t depend on your (well, my) reflex time.

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**Author:** ![Relleumdesign](https://forum.lightburnsoftware.com/letter_avatar_proxy/v4/letter/r/47e85d/32.png) [@Relleumdesign](https://forum.lightburnsoftware.com/u/Relleumdesign)\
**Post date:** [February 7, 2026, 6:03pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/4 "2026-02-07T18:03:11Z")

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Ah, ok, didn’t know there is a pulse time. Makes it easier. I’m donwn on 5% (less ist not possible), with a short touch I can avoid burning through.

But I’m not done yet, despite the first successes.

When I move the table down to go deliberately out of focus to check if the laser is vertical (yes, it is) and my crosses still align (works), I see an oval burning in x with some blurrs in x.

So I tried to swivel the middel mirror up and down, but this seems to have no effect on that.

When I swivel the laserhead mirror the beam wanders out of the center and is no longer vertical - quite logical.

I hope I don’t have to fumble around on the first mirror…how do I check if the wide beam is centered to the apertures, looks most important to me? I can’t see the beam on paper, obviously. What’s the trick?

There wil be plenty of videos on YT, I guess? Any recommendations?

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<div class="post-metadata">

**Author:** ![Relleumdesign](https://forum.lightburnsoftware.com/letter_avatar_proxy/v4/letter/r/47e85d/32.png) [@Relleumdesign](https://forum.lightburnsoftware.com/u/Relleumdesign)\
**Post date:** [February 7, 2026, 6:14pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/5 "2026-02-07T18:14:18Z")

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Ok, with the next try it will be dark tape and a bit more power to find and adjust the centers.

I’m looking forward to find the reason for the oval blurring.

I’ve skipped through this video:

[![](https://img.youtube.com/vi/G-HhArItCqQ/maxresdefault.jpg "How to align your mirrors on your Chinese / OMTech CO2 laser") ](https://www.youtube.com/watch?v=G-HhArItCqQ)

but there are many others.

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<div class="post-metadata">

**Author:** ![ednisley](https://forum.lightburnsoftware.com/user_avatar/forum.lightburnsoftware.com/ednisley/32/40455_2.png) [@ednisley](https://forum.lightburnsoftware.com/u/ednisley)\
**Post date:** [February 7, 2026, 6:20pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/6 "2026-02-07T18:20:25Z")

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> [@Relleumdesign](#):
>
> can’t see the beam on paper

That’s [what those short pulses are for](https://softsolder.com/2024/06/05/laser-cutter-fourth-corner-adjustment/):

[![](https://softsolder.com/wp-content/uploads/2024/06/beam-alignment-initial-m1-m2-2024-05-31.jpg) ](https://softsolder.com/wp-content/uploads/2024/06/beam-alignment-initial-m1-m2-2024-05-31.jpg)

The [targets are surely over-fancy](https://softsolder.com/2023/09/12/laser-cutter-print-and-cut-alignment-accuracy/), but I like 'em. 😁

The mirror targets mount flat on the mirror at 45° to the beam, so the scorch is elongated horizontally, but they verify the beam is centered on the mirror. You’ll also want targets [mounted perpendicular to the beam](https://softsolder.com/2023/10/03/laser-cutter-beamline-realignment/) to verify its shape at the entry to each mirror:

[![](https://softsolder.com/wp-content/uploads/2022/03/pxl_20220322_193755350-omtech-60w-laser-beam-test-mirror-1.jpg) ](https://softsolder.com/wp-content/uploads/2022/03/pxl_20220322_193755350-omtech-60w-laser-beam-test-mirror-1.jpg)

If it’s not round at Mirror 1, then there’s definitely a problem upstream of all the optics.

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<div class="post-metadata">

**Author:** ![Relleumdesign](https://forum.lightburnsoftware.com/letter_avatar_proxy/v4/letter/r/47e85d/32.png) [@Relleumdesign](https://forum.lightburnsoftware.com/u/Relleumdesign)\
**Post date:** [February 7, 2026, 6:53pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/7 "2026-02-07T18:53:33Z")

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Seems to be much better than tape bc the adhesive will vapor and settle on the lenses. Same with paper if you burn through it.

Will see if I can get those targets cut with the current settings, I won’t need thick material.

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<div class="post-metadata">

**Author:** ![ednisley](https://forum.lightburnsoftware.com/user_avatar/forum.lightburnsoftware.com/ednisley/32/40455_2.png) [@ednisley](https://forum.lightburnsoftware.com/u/ednisley)\
**Post date:** [February 7, 2026, 10:17pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/8 "2026-02-07T22:17:02Z")

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> [@Relleumdesign](#):
>
> Same with paper if you burn through it

Well, then, _don’t do that_. 😁

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<div class="post-metadata">

**Author:** ![Relleumdesign](https://forum.lightburnsoftware.com/letter_avatar_proxy/v4/letter/r/47e85d/32.png) [@Relleumdesign](https://forum.lightburnsoftware.com/u/Relleumdesign)\
**Post date:** [February 7, 2026, 11:06pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/9 "2026-02-07T23:06:16Z")

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I didn’t see any mark at all yet on paper bc the power was too low, but now I know what to do instead of “poking around in the fog” 😆

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<div class="post-metadata">

**Author:** ![Relleumdesign](https://forum.lightburnsoftware.com/letter_avatar_proxy/v4/letter/r/47e85d/32.png) [@Relleumdesign](https://forum.lightburnsoftware.com/u/Relleumdesign)\
**Post date:** [February 10, 2026, 9:56pm UTC](https://forum.lightburnsoftware.com/t/laser-cut-is-oval-mistake-or-ok/187457/10 "2026-02-10T21:56:48Z")

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Ok, I did all this and it came out that the beam is kind of oval all the way before it hits the last mirror and the focusing lens.

Then I discovered the beam is not in the center of the nozzle which had the effect that the beam wasn’t perpendicular to the material, so moving out of center with z movement.

So I centered the beam everywhere as good as possible.

All this corrected it looks now quite round and cuts nicely through plywood.
