Laser keeps cutting out

Hi My laser keeps cutting out after about 20mins. I have tried different angles and placing material in a different spot but it keeps happening. I get the following in the console
Target buffer size found

ok

[G54:0.000,0.000,0.000]

[G55:0.000,0.000,0.000]

[G56:0.000,0.000,0.000]

[G57:0.000,0.000,0.000]

[G58:0.000,0.000,0.000]

[G59:0.000,0.000,0.000]

[G28:0.000,0.000,0.000]

[G30:0.000,0.000,0.000]

[G92:0.000,0.000,0.000]

[TLO:0.000]

[PRB:0.000,0.000,0.000:0]

ok

Homing

ok

Starting stream

Layer Grayscale

Stream completed in 2:48

Starting stream

Layer Grayscale

Connection lost

Try running with less power and speed to see if you can extend the burn time. If it does, suspect the power supply.

1 Like

Thank you for your reply. I do have another power supply that a can change over. I’m getting error 2, 8 and 9 limit switches everything’s crunching!!! In your opinion do you think that could be related too?

See here:

On your next run, please enable the “Show All” toggle in the Console Window and send us the entire output.

Thanks Aaron I will be back home soon

error:5

Homing cycle is not enabled in your Grbl settings.

$0=10

$1=25

$2=0

$3=4

$4=0

$5=1

$6=0

$10=1

$11=0.010

$12=0.002

$13=0

$20=1

$21=1

$22=0

$23=3

$24=3000.000

$25=3000.000

$26=500.000

$27=2.000

$30=1000.000

$31=0.000

$32=1

$100=80.312

$101=80.432

$102=250.000

$103=100.000

$104=100.000

$105=100.000

$110=6000.000

$111=6000.000

$112=1000.000

$113=1000.000

$114=1000.000

$115=1000.000

$120=1000.000

$121=1000.000

$122=1000.000

$123=200.000

$124=200.000

$125=200.000

$130=355.000

$131=355.000

$132=200.000

$133=300.000

$134=300.000

$135=300.000

ok

ok

ok

[VER:1.1h.20220925:]

[OPT:V,15,128]

Target buffer size found

ok

[G54:0.000,0.000,0.000]

[G55:0.000,0.000,0.000]

[G56:0.000,0.000,0.000]

[G57:0.000,0.000,0.000]

[G58:0.000,0.000,0.000]

[G59:0.000,0.000,0.000]

[G28:0.000,0.000,0.000]

[G30:0.000,0.000,0.000]

[G92:0.000,0.000,0.000]

[TLO:0.000]

[PRB:0.000,0.000,0.000:0]

ok

ALARM:9

Homing fail. Could not find limit switch within search distance. Defined as 1.5 * max_travel on search and 5 * pulloff on locate phases.

ok

Grbl 1.1h [‘$’ for help]

[MSG:‘$H’|‘$X’ to unlock]

ok

Grbl 1.1h [‘$’ for help]

[MSG:‘$H’|‘$X’ to unlock]

$X

ALARM:1

Hard limit triggered. Machine position is likely lost due to sudden and immediate halt. Re-homing is highly recommended.

$H

This usually means that your laser doesn’t have any limit switches.
If that’s the case, read here:

This, on the other hand means, that the machine hit a limit switch while moving..

Which exact Sculpfun diode are you using? (Pictures of the device would help us determine whether you have limit switches.

Do you recall changing any of the default $ values?

I have the SculpfunS9 with the upgraded x axis bar with limit switches installed. Its been working fine for months now. I may have messed up my machine settings? how can i. show you screenshots Aaron? Thank you for your time

Thank you for the explanation.

Your current $ values look like you either didn’t adjust the settings when you made the upgrade, or they magically reverted to the defaults.

$22=0 means that the homing sequence isn’t enabled.
Did this work after you made the upgrade?
We made this video explaining how to add limit switches to a Sculpfun laser:

$130, and $131=355 are the X- and Y-axis maximum travel distances. You’ll need to change the $131 value to the new extended distance and reflect those changes in the LightBurn Device Settings.

2 Likes

Sorry I meant how do I attach the screenshots to these messages

You can paste them from the clipboard with CMD + V, or drag the files from the desktop into the reply box.

I am guessing all the other errors are centered around this one.

Here is some information that may be helpful.

Home - A machine physical location determined by limit switches. It cannot be moved (by physically relocating the switches) to any location other than one of the 4 corners. The controller may set this location to 0,0 for the Origin, but not always.
Origin - A software or program location designated as the 0,0 location. The Origin can be anywhere within the machine frame. Moving the Origin requires a strong working knowledge of graphic coordinate systems. Lightburn requires operating in the First quadrant, where all locations are +X+Y values.
G54 - A work coordinate offset, normally all zeroes. If any of the 3 positions (X, Y, or Z on that order) are non-Zero, then the numbers are algebraically added to the Origin numbers. This essentially moves the “working” Origin to a new location.

3 Likes

Thanks Mike will check this out

I believe something to be wrong in here . the spindle attached to the motor makes hell of a noise when tavelling left. Any help gratefully received. Thanks



“Spindle attached to the motor”? Not sure what that means regarding the Sculpfun S9.

I see you have now enabled the homing cycle with $22=1.
A video of the machine performing the homing sequence would help us diagnose the issue.


You still need to tell the firmware about the extended axis

1 Like

Aaron and Mike
Thank you both for all your help. I am now back up and running. I noticed that the spindle below the linear rail had worked loose, I tightened went through all your valuable information and the problem seems resolved. Thank tou both.

2 Likes

Do you mean the laser module?

I read in your profile, that you upgraded from the 5W to the more power-hungry 10W module. If you used the same power supply for both, it’s it is entirely possible that this is the cause of the initial “Connection Lost” problem.

If you see it again, do what Mikey suggested: Run the same job with 0% power to find out whether the power supply is at fault.

I may have misunderstood you here and thought you had installed the axis extension.
Disregard my previous comment about changing the “Max Travel” if that’s not the case.

1 Like