Lines offset 2 cm to the right of fill

I have a fairly simple design that has some text and a logo set to Fill+Line mode (attached below) in a 3x3 virtual array. When I cut it, the lines are offset 2 cm to the right of where they should be (the fill is in the correct place).


(Note: I stopped the job before it did the line part of the bottom-right cell of the grid and the circles around the logos.)

I quit and restarted Lightburn and power-cycled my laser cutter - same results.

The preview in Lightburn shows the lines in the correct place.

I thought that this might be caused by the X belt slipping, however I don’t think that’s the case: the belt tension seems correct; there are no signs of wear on the belt; I can’t manually cause the belt to slip; and the slippage would have to happen exactly between the fill and line passes, exactly once. I think we can safely reject this hypothesis.

But it gets weirder: I went back to the .lbrn2 file that I used to create this one, identical except for the text being “Spanish Lace”. That printed just fine. Then I did a Save As to a new file name, changed the text to “Celtic Knots”, and printed again. To my astonishment the lines were again offset in exactly the same way.

I have sidestepped the issue for the moment (by doing only fill mode) but I still want to get to the bottom of this!

System: Chinese 6040 with a Ruida controller connected via USB to a Windows 10 laptop running Lightburn 1.0.06

Celtic Knots BACK.lbrn2 (82.2 KB)

Is this a new setup for you? Do other jobs work correctly?

At first glance I want to say this might be the known Ruida PWM issue but it doesn’t look quite right. And less likely if this is a machine that’s been working well for other jobs.

Configuring a Ruida - LightBurn Software Documentation

At first glance I don’t see anything unusual in the design file.

I’ve been using my laser cutter for three months. Most of my prints are slight variations on this pattern (texture sheets cut into laser rubber stamp material). I probably have a dozen different variations, and I’ve cut maybe 30 sheets so far. This is the first time I’ve seen a problem anything like this.

Not sure what else this could be. Let’s see what others have to say.

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