Would be nice if we could identify a simple scenario that reproduced the oddity but I’ve never been able to do this predictably. I did see in searches that paths and joining have been discussed at length and there are some known problem cases.
I usually only see this in imported objects and I think mostly with DXF. I think grouping can also come into play. I don’t think I’ve seen this in objects created within LightBurn although I don’t use LightBurn to create anything complex directly.
@LightBurn mentions a long-term plan to rewrite some of this to potentially avoid some of these scenarios that make joining hard.