So I poked this idea around for awhile. Water is slow to penetrate wood, slow to dry, and can swell/lift the grain.
I went out and researched what other solvents could be used. Ethanol, isopropyl, methanol, acetone, vs either baking soda or borax.
Of those, only one combo has good solubility: borax in methanol. I didn’t need to experiment, precise solubilities are well documented. Mixing water with these alcohols doesn’t seem to have a sweet spot- adding water would require such a high % that it would bring back the problems I wanted to get around before adding much to its capacity to hold borax or baking soda.
For this, I found Wal-Mart has 10oz isopropyl spray bottles. Perfect. I emptied the isopropyl into another container (who doesn’t need isopropyl?). Then, in a second container, mix methanol with “too much” borax so it saturates and sits on the bottom. It generally doesn’t need much time to fully dissolve as much as it can at room temp, and we don’t want to heat it because it will be supersaturated at room temp and clog the sprayer.
If you have any sediment in the spray bottle, it’s likely the sprayer straw will pick it up off the bottom first and clog. That’s why we’re mixing in a separate container- just decant the saturated methanol only into the spray bottle. Add a small amount of methanol to give it some margin from saturation so evaporation or temp shift doesn’t make it fall out of solution again.
You can save the second container and just add more methanol and borax to keep from wasting the remainder, keep it for refilling the 10oz sprayer
I gotta say, looks notably better to me. The sprayer makes a finer mist than I get with water, it coats the plywood evenly, soaks in deep pretty aggressively, and is totally dry in a few minutes.
Methanol does have some toxicity to it, more so than isopropyl. It’s got some inhalation hazard, and is readily absorbed through the skin. It would be hard to see getting a troublesome exposure from “normal” use, but do your own research there. Spray it on wood but keep off the skin. It shouldn’t be dripping with it anyways.
The results seem pretty great! It darkens the way you expect borax to do, but it’s a smoother, deeper blackening. No grain swelling, dries super fast. Adds some toxicity concern but shouldn’t be significant in normal use.