Deep Engraving Issue

I have a problem with deep engraving on stainless steel. I am using a JPT MOPA 60W laser.
I am attaching a photo of the engraved steel. Both elements in the photo were made with exactly the same settings.

Why does the element on the left have a very uneven and burned surface, while the rectangle on the right is perfectly smooth?

How can I achieve the same smooth surface on the left side as on the right rectangle?

I am wondering what is causing this. Could it be incorrect laser timing settings, or is the problem more related to accumulating dirt?

Could air assist help in this case?

I would appreciate any suggestions.

Are you using some form of coating for the inset on the left?
Just guessing, but looks like some “splatter” is coming off the inset and then being fused to the background.

It’s raw steel, without any coating.

I found the solution to my problem :slight_smile:
I think this might be useful for someone else.

I’m attaching another photo of properly done deep engraving. The solution to the problem is indeed air assist.
After setting up a very basic air assist in just 2 minutes, the results are excellent :slight_smile:

3 Likes

Good result!
With raw steel, the first thing I would do is a layer of cleaning and sanding the engraving field.
Of course, the photo shows that the LB does not have enough auto-rotation when deeply engraved.
I hope they will add auto rotation soon.

They did 0/90 deg changes in 3dslice to keep the detail. Sometimes the bits don’t line up with other rotational increments. I doubt this will change.

:smiley_cat:

Auto rotation was enabled during engraving.
Is there any issue with this auto rotation?
The project was made from an SVG file, not as a bitmap.

I believe the issue is only with bit maps. You can just run the filled svg file for the repeat number…

This one is black/white and used a couple hundred passes or more.

:smiley_cat:

2 Likes

Wonderful coin :slight_smile:
However, I’m looking for a way to achieve smoother deep engraving, without that rough surface inside.

If I run a higher frequency, it will be smoother.

:smiley_cat:

Rough surface on background gives a nice clean contrast.

Overall, I agree that the contrast is better.
However, sometimes I need “clean” deep engraving :slight_smile:

I finally managed to find the right settings! :slight_smile:
This is exactly the kind of deep engraving in steel I was looking for.

Do you mind telling the rest of us what the right settings were?


Looks great

:smiley_cat:

Lens 100mm
Power: 50% out of 60W
Speed: 4000 mm/sec
Frequency: 144 kHz
Interval: 0.01 bidirectional, no cross-hatch
Passes: 160
Angle Increment: 3

Clean pass: Speed 3000, power 50%, Frequency: 2000kHz, Interval 0.05mm bidirectional cross-hatch, 1 pass

1 Like