You might have inadvertently pasted a second copy of the design directly on top of the old one, select and move to see if there are 2, if so delete 1. I’ve done this a few times.
I have selected that option, and now that I think of it, this only started happening recently after I did make that selection.
So, why would the removal of overlapping lines cause a double burn? It seems entirely non-intuitive.
Post a file that’s doing this here so we can have a look (or email it to support@lightburnsoftware.com if you’re not comfortable posting it in public).
There are a number of ways this could happen - duplicate shapes is the obvious one, but you might also have your layer set to make multiple passes.
Oz found the problem.
I had inadvertently set the number of pass counts (under cuts/layers tab) to four.
I have no idea how I did this and I was not aware that the setting even existed.
So - my stupidity. The software is much cleverer than me.