My wife bought a case of white ceramic coffee cups at a yard sale, 36 brand new cups. I tried to engrave them. Initial attempts did not look good. Turned the cup over and did an engraving test. Almost every square looked mostly white We then painted several squares, some black and some blue and put it in the dishwasher to see how it holds up. That worked pretty well. I then engraved the first one and it looked pretty nice without painting it. Setting with a 22 watt diode laser is 150 mm/minby 50%. It took an hour and a half to engrave. Then over the next few days I engraved 8 more. I kept noticing that there was a lot of crematic dust in the bottom of the laser base. The I noticed that the laser module fans were full if the dust. I took it apart after cleaning the laser box. Below are some pictures of it.
I took it out to my barn and used compressed air to clean it. I was able to get it very clean. I would be willing to bet that if I hadn’t seen the dust buildup, I would have burned up that laser the first time I ran it at 100 percent.
Here is what it looks like after being cleaned.
If you’re not willing or able to take your laser module apart, I don’t recommend engraving ceramic materials. I still have 23 more mugs. If I decide to engrave them I will make a filter cover for the laser module.
By the way, on this laser module there are 4 screws on the top and 4 screws on the bottom plus 4 on the back side facing the slide unit. As yo can see, i took all 12 screws out. you only have to take the 4 screws on the slide side. It much safer to leave the other screws in place.
If you work in a safe environment (no disturbing wife, grandchildren and dogs and cats… ) and always use your safety glasses, then I would not mount that tin cover again. But if it is part of the air flow system then you should check the temperature with and without the cover, to see if the temperature rises. It is (with my laser) somewhat easier to see when it needs cleaning. And remember, always block the fan rotor when blowing with compressed air, otherwise you can generate high currents that will damage the electronics
Bernd,
The cover directs the fan exhaust to go through the laser heat sinks. If I leave it off, the air will only flow through the part of the fins closest to the fan.
I hadn’t thought about the fan acting like a generator when I used the compressed air on it. I will keep that in mind the next time.
On this subject of cleaning the laser, I would not be surprised if the reason the diode lasers fail is probably because they get clogged up and over heat. There is a lot of surface area built into it. If it gets clogged up by normal engraving, that will definitely shorten the lasers life span.