Error: ALARM:2 G-code motion target exceeds machine travel

Need some help! Relatively new to laser engraving. I have a Longer Ray5 10W GRBL laser. It was running perfect. I installed limiter switch upgrade along with firmware update and now I receive this error:

ALARM:2

G-code motion target exceeds machine travel. Machine position safely retained. Alarm may be unlocked

I can manually control the machine via Lightburn. I can make it run a job from the laser via SD card. The machine home correctly and stops when physically triggering the limit switches. But, when I run a job from Lightburn, it throws an error.

One more detail… this works as expected using Laser GRBL.

Any ideas?

My settings:
$0=10
$1=25
$2=0
$3=1
$4=0
$5=1
$6=0
$10=1
$11=0.010
$12=0.002
$13=0
$20=1
$21=1
$22=1
$23=3
$24=200.000
$25=2000.000
$26=250.000
$27=3.000
$28=1000.000
$30=1000.000
$31=0.000
$32=1
$38=1
$39=1
$40=100
$41=40
$42=1300
$43=5
$44=1
$45=1
$50=1
$100=80.000
$101=80.000
$102=250.000
$103=100.000
$104=100.000
$105=100.000
$110=6000.000
$111=6000.000
$112=1000.000
$113=1000.000
$114=1000.000
$115=1000.000
$120=500.000
$121=500.000
$122=10.000
$123=200.000
$124=200.000
$125=200.000
$130=400.000
$131=400.000
$132=200.000
$133=300.000
$134=300.000
$135=300.000

I have also an Longer Ray 5 20w. I am trying to cut a 3d Puzzle and i got every time on differnt parts of the Project the Errormassage on the Displey of my Longer Maschine:

" ERROR
Movement protection triggered.
The machine has halted.
Please restart your machine.

Gcode Shows:
SimpleLaser 1.1h [‘$’ for help]
[MSG:‘$H’|‘$X’ to unlock]
[MSG:Caution: Unlocked]
ok”

There is no Movement, the Maschine stands stable in place. No tilt or anything.??? Could be the Same Error?

Don’t think so. I have had that error related to actually movement – machine bumped while in a job. This is related to my new limiter switches. I can get it to run by disabling limit checks ($20=0 and $21=09) but that doesn’t take advantage of the limiter switch upgrade.

Good luck

Adding switches reduces your available work area. How much depends on your switch installation, but it can easily be 5-10mm. Not getting the alarm with limit checking turned off means you are in the very edge if being okay.

Try these GRBL settings:
$20=1
$21=1
$130=380
$131=380

Let us know if this does not clear up your Alarm 2 message.

2 Likes

That fixed the problem perfectly. Thank you!

1 Like