Falcon 5W - Position outline actually cuts a little into TPU

Laser beams have a width - typically somewhere between 0.05mm and 0.1mm. This is called the ‘kerf’. You can adjust your laser’s path inwards or outwards, depending on your intent, by half of your lasers kerf width, to prevent this.

In LightBurn, open up the Cut Settings window for the layer you wish to adjust:

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Similarly, if you wish to adjust a Fill layer, use dot width correction.

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