Lightburn file and uploaded files don't match

I’m having a bad day so far. I made some minor changes to a file I designed in Solidworks, saved it as a dxf file (twice) and uploaded to my laser. However, what’s displayed on the screen in LB doesn’t match what is being displayed on the console. Some parts appear scaled down and an extra square is showing up. I’ve purged all files in memory, uploaded several times, even tried to use a USB, but keep getting the same result. Anyone have any ideas on what may be causing the problem?

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Redid the saving of the dxf file, re-imported into LB and while it looks fine on the screen, noticed that the playback shows the wrong sized tabs (as on the laser). The only difference is the extra square showing up on the laser console.