Offset Scanning fix looks good on test square but not on actual graphic engraving

So after putting new hiwin rails on my laser I engraved a test graphic and noticed that I needed to fix the scanning offset again, no big deal I’ve done it before and I always got it to work perfectly but not this time.
I ran through the process and got the test rectangle shapes to align perfectly but then I burn the same test graphic and I’m still getting ghosting so, I created a larger rectangle roughly the width of the graphic and ran it with the same settings except the interval and that looks good, the the next graphic still ghosting at the same speed (see image for reference) What am I doing wrong?? what should I try next??

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