Rotary Engraving Not Lining Up

Hi All, Using Lightburn on my 60w MOPA on the rotary, can never get these lines lined up when using the “Fill Whole Shapes When Possible” settings. I can use it without that setting but the finish on the letters is so much better using this setting…i have tried .01 and .001 overlap, does not line up which seems to bizarre to me…any help much appreciated…

Update on this, i have realigned everything and still coming with similar issues, it seems to be doing some kind of concave adjustment as it lasers putting a curve on each line?

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