I am trying to achieve a seamless pattern engrave 360° around a cylinder. I dumped my roller style rotary for a chuck style with a 5:1 gearing. I have verified my steps per degree in grbl as I can etch a horizontal line, rotate 360, 720, 1440, or whatever and still hit that same mark exactly again and again.
So in the rotary setup I specify an object diameter and it provides a circumference. I create a graphic with that same exact vertical dimension but no matter what it seems that the pattern comes short and I have a gap. Am I missing something?
Was this image dithered outside of, and prior to importing into LightBurn? If so, have you rotated this image from its original orientation? Are you using ‘Pass-Through’ on the ‘Cut Settings Editor’ window for this image? Please show a screen capture of the ‘Cut Settings Editor’ window for this layer. Double-clicking the layer exposes this window.
The image is a solid gray rectangle. I scale it to the desired size in Lightburn and apply Jarvis dither. below are my settings. Should I enable pass through? Or disable overscan?
Seems like a bug. I tried this a few different ways now varying the line interval. I tried using values which divide my vertical height by 360, 720, 180, 1440. Going through the G-code it stopped short between 1 - 2 degrees for the first 3 and overshot by 1 degree for the last.
I do have some urgency to complete this job, so I am hoping there is possibly a quick resolution to this issue.
Yeah, that is why we moved from using a roller style rotary to a chuck. Our cylinders outer diameter would vary slightly from piece to piece and would cause inconsistencies in the final etch pattern. Using a chuck style rotary should eliminate the error from slightly different diameter tubes because the distance traveled is not dependant on the actual tube. Instead the software should just create evenly divided lines totalling to 360° if the calculated circumference and object height match.
We can compensate manually, but it’s a quite time consuming to test and expensive to verify as these are quartz crystal tubes of which we have many diameters.
The glass in the picture appears tapered. Is that true or just a distortion from the camera/lens? If it is tapered, how did you compensate for the taper?