USB Switch for 2 Lasers

I was previously using a Sabrent 4-Port USB switch. It recently went bad on me where I thought the controller board had malfunctioned. Although the switch had buttons, even when it worked it would not fully disconnect the lasers. I would have to unplug the USB cable for one laser before plugging the other one in.

I finally decided to make my own 2-port USB switch instead of buying a replacement. The lasers are all USB 2.0, so I decided to go with only switching 4 wires. Switching all 8 for USB 3.0 would mean using an 8-pole 3-posotion rotary switch, if I could find one.

Material List:

  1. Two each shielded USB cables. One male and 2 female connectors are required.
  2. Box for the switch and wiring. Size for the switch used.
  3. One 4PDT (4-pole, double throw, center off) switch. The center-off is to allow Windows time to DING so you know it is switching ports.
  4. Materials to secure the cables against pulls (I used hot melt glue).
  5. Tools or an electronics friend for soldering.

In the Switch Installed photo, I used the lid of a box that was shallow. I had to position the switch flat in the lid, so my switch operates front to back instead of sideways. If you want the typical sideways toggle operation, use a bigger box.

Parts (Amazon):

  1. 2.5" x 4" x 3" deep plastic box (I had one on hand).
  2. USB cables (UGREEN 2 Pack USB Extension Cable (3ft + 3ft)
  3. 4PDT switch (mxteuk 2pcs MTS-403 12 terminal 3 position 4PDT mini miniature toggle switch)

Please Note: I am using one Windows PC port for all the lasers (the iCube plugs into the S30 cable), so only one laser can run at a time. I get in trouble if I try to use both at the same time, so this system helps me function with confidence.


USB Switch.lbrn2 (149.5 KB)

And yes, I used Lightburn for my drawing.

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