CO2 power issue

I’ve got a 1 year old 100W Chinese laser. Here very recently it does not seem to be putting out power as expected. Settings that in the past have cut through 5mm ply just aren’t working. (20mm/s 80% power).

Won’t even cut 3mm birch ply at that setting.

Replaced all three mirrors and the lens.
I’ve checked alignment.
Checked focus.
Checked power settings in the Ruida as well as Lightburn.
Observed the LCD on the PS reading 22ma while trying to cut a test object.

My suspicion is the tube. Is there some way to test this theory before dropping BigBucks on a tube that may not be bad?

What other tests should I perform?

Thanks

Tubes can get older and produce less wattage out. However most go out of TEM00 mode and become UN-usable for laser use.

Good luck

:smile_cat:

1 Like

Ok, don’t want to sound ungrateful for the response. However can you explain in English please?

I looked at the link in the quote. While I think I get what the images represent, some clarity would be swell.

The inference I’m getting is, once a tube goes out ot this TEM00 mode it’s toast as a cutter?

Thanks.

The machine functions on the basis of the power in the beam being distributed in the Gaussian distribution. When it goes through the lens if the energy is not distributed correctly - the focal point isn’t really stable. On mine I had to re-align it multiple times before my replacement tube showed up.

The lens is the most critical part of the laser… it focuses the beam to something useful, if the beam going is not correct the rest of it doesn’t work too well either.

If you can clarify what you question is with a little more direction, it might help me help you understand what you are missing…

Unfortunately there is no fix except a new tube.

Did you understand it enough to test the beam at m1?

:smile_cat:

Test for the beam at mirror one, 15% power shows a very round spot. Center just bout burned through the blue tape.

The spot is only about 2mm diameter. Was expecting closer to 6.

Can you take a photo of it so we can see it?

:smile_cat:

That is what I got. 100W tube, mirror #1. 15% power.

All the information is across the beam itself. If you have a burnt hole you can’t see the information.

Go into the Ruida and set the pulse to 1mS or less and pulse it. It might take a few pulses to mark the tape.

We want to see if the tube is in resonance or how the power is distributed across the beam itself.

Make sense?

:smile_cat: