Hi.
That’s not entirely true.
The varieties intended and sold for construction work are often made out of shavings and dust that is (or rather was) a huge problem for the mechanized forestry industry.
Just like particle board, OSB, (gypsum board in chemistry industry) etc. was created out of a waste problem back in the day.
And the eco-insulation materials more recently.
One could say -and wouldn’t IMO be wrong- that the companies just wanted to outsource their their waste handling, and even to be paid to do so.
The MDF varities intended for furniture manufacturing may or may not be the same, depending on the applied finish.
Which in turn mostly dictates what kind of VOC grading and other approvals the final product gets.
The toy industry You mentioned is a whole 'nother ballgame.
Every material used has to be approved individually, and the end product as well.
Most likely than not, a good portion of it will go through a childs intestinal tract anyway, so it has to be absolutely safe to eat and handle.
On those kind of applications it may be feasible to use fibers that are ground from “virgin” , selected material, using special machines with special lubricants.
But.
As a Beng.Mech. and as a someone from a country that not so long ago used to be one of the leaders in quality forestry products, I for one struggle to imagine why would go the lengths to intentionally pump the production costs up by using anything but the abundant waste -or byproducts if that sounds nicer- to make MDF.
The “waste”, “junk”, etc. we are talking about is squeaky clean if not intended to be pelletized or burned as is.
And often even if it is.
The amount of contaminants as lubricating oils and such is miniscule, and can be food approved if required.
The real problem with MDF, HDF, particle board, OSB, etc. isn’t IMO the fibers themselves, but the binding agent.
And that’s the reason I for one refuse to use those materials in living spaces, or in anything that gets in contact with living things.
It’s possible -but not feasible- to rely entirely to the lignine as a binding agent, so either natural or synthetic binding agents have to be used in order to get the material properties we require, in the price frame we are willing to pay.
Regards,
Sam
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