Fried some rocks!

The “finishing” layer definition is very different than the “engraving” layer definition. For my 60W fiber laser and a 175x175mm lens, these are my current parameters:

Engraving:
Speed: 4000mm/s
Power: 70%
Freq: 40kHz
Pulse: 200ns
Interval: 0.01mm
Two bidirectional cross-hatched passes.

Finishing:
Speed: 1000mm/s
Power: 70%
Freq: 400kHz
Pulse: 200ns
Interval: 0.05mm
Three passes, auto-rotated 120°

I just took a coaster and wandered around playing with settings. From the left, the first was me being in a rush and forgetting to focus down after playing with some much taller rocks. Then I was way too strong, turning it into bubbly glass. The next was maybe half that (just playing with speed and power to approximate energy onto the surface). Then getting there, then a bit too weak, and then something close enough to start playing with all the other knobs trying to dial in something that seemed like what I wanted.

The light engraving cut off on the right is more or less what it’d look like untextured (although that was just part of a first pass on the engraving step). The piece on the bottom right was my “I think I’ve got this good enough to make the actual coasters now” test.

Note that for the finishing step, the size of the pattern can make a significant difference. If you do “Fill all shapes at once” on a coaster, there’s plenty of time for it to “cool” between hits. If you have a design with a lot of little leaves (like the test leaves in the arc at the top) and you do “Fill shapes individually” with the same settings, you may end up with bubbly glass instead of a microbead-type texture. It can take a bit of tweaking, but I really like the result.

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Thats quite amazing, you can apply so much variation. In the test arch leaves there are some really nice finishes with what might be called colour variation as well as texture.
It will be nice when you have intuitive knowledge that you can apply at thinking design stage and be confident of the outcome…esp when chatting with customers.

So, I painted some black landscaping rocks with “rustic orange” spray paint (Rust-Oleum 334089), then used the fiber laser settings from before to add faces to them. I think they turned out rather nice.

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Very inventive and great use of irregular shapes. The color really works too.

Looks like I need to buy more rocks!

I have lots of white rocks and black rocks neither one engraved very well. That looks really nice. Thanks for posting this.
By the way, red stones, polished blue and black stones engrave very nicely


My grandson and his friends apparently liked the shiny black and blue rocks. They were removed from our rock garden.

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Hi Jim
I see some of the lettering and image actually run over the edge, is that because the module has a long depth of focus.

More likely plenty of reserve power out of focus.

Would that explain the low resolution in the lettering on the USN rock.
I had thought it might be a combination of font syle and rock type…Blooming from low speed/high power, but out of focus makes sense.

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I use a Falcon 2 22 watt laser. It has a rather short focal span length but I suspect it is long enough to cut the edges. It is possible that I didn’t set the adjustment and it just worked out. My wife bought a box of shiny stones of various colors at a yard sale yesterday. I will try to engrave a few and post pictures.

The reason for the low resolution on the USN rock was because it had too much power for the speed it was set to.

Thanks for that info on the power Jim.

I think a little guide to rock types and suitable settings for various outcomes may need to be put together.

This is great! I have lots of rocks on hand and I had been meaning to try this. You have encouraged me.

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Way cool!
Im looking for a smaller engraver and this Sculpfun iCube Pro Max 10w looks really interessting with how far it can be away from the object. By that price…xmas is around the corner…

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I tried to engrave a shiny blue stone this evening. I tried to do it with no spray powder because the nozzle broke. There was no sign that the laser ener touched it. I have a new spray can on order.


Spray really makes a big difference.

If you are using a diode laser, do not expect any results in blue material. The diode laser is blue. From my personal experience.

I don’t think a CO2 or a fiber laser would have any problem, but I have no experience with those.

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I engraved blue stones before with good results. You just have to coat the surface with something.

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Unless you are a geologist with a trained eye, matching rocks to a physical description will be a challenge.

If you add the air assist, the nozzle tip is about 3-5mm from the part. This is the same as my S30 Pro machine.

I get your point but can any generalisations be made say for sandstone under a given power/speed for diode, Co2, Fiber, or are there many subtypes of each rock type…as in color, particle size and particle type mixture.

A particular liking for list making would be handy…I’m sure Charles Darwin would have faced the same problem when he got to the chapter on bug’s.

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