Square Cut Adjustment

As @thelmuth points out, measure lines marked on the surface, not cuts. Adjusting the kerf without accurate step sizes for both axes will only confuse the issue.

Measuring a cut square as you show also has issues. If the cut is not a clean perpendicular edge, you’re also measuring:

  • Cut angle w.r.t. the top / bottom surfaces
  • Edge irregularities
  • Beam irregularities
  • Axis angular misalignment
  • Crud melted off the mask film

Don’t adjust the kerf to make the answer come out right. You must measure the kerf in that material, then set the offset accordingly:

Also, verify the head’s angular alignment to ensure it’s not cutting a diagonal on the Y-axis faces.

(I gotta start thinking & typing faster …)